Lifting and rigging operations rely heavily on equipment integrity, particularly lifting chains, to ensure heavy loads' safe and efficient movement. Chain failures pose significant risks to personnel and assets, making understanding how to prevent common causes of chain failures critical. 

Cartoon navy magnifying glass depicting CERTEX's close inspection during inspection of lifting equipmentIdentifying Common Chain Failures

  • Overloading: Exceeding the rated capacity of a lifting chain is a primary cause of failure. It strains the links, leading to deformation or breakage.
  • Wear and Tear: Continuous use, exposure to harsh environments, or inadequate maintenance can cause wear, corrosion, or erosion of the chain links, weakening them over time.
  • Improper Use of Handling: Misuse can significantly reduce their lifespan and compromise the chain's integrity. Examples of misuse include side-loading or using damaged chains.
  • Inadequate Inspections: Failing to conduct regular inspections can allow unnoticed damage or defects to worsen, increasing the risk of failure during operation.

Cartoon image of a CERTEX Lifting chainPreventative Measures

  • Regular Inspection: Implement a stringent inspection regime following AS 3775 guidelines. Conduct visual checks before each use and regularly schedule thorough examinations by qualified inspectors. CERTEX Lifting offers comprehensive inspection services. To enquire, contact us today.
  • Training and Awareness: Ensure all personnel involved in lifting operations receive comprehensive training on proper handling, inspection protocols, and the significance of adhering to safe working loads.
  • Load Monitoring: Utilise load indicators and monitoring systems to prevent overloading, providing real-time information to operators during lifting operations. CERTEX Lifting has a range of devices available to assist you with ensuring safe operations.
  • Maintainance and Repair: Promptly address any wear, damage or corrosion signs. Follow manufacturer guidelines for maintenance and, when necessary, engage with CERTEX Lifting professionals for repairs.
  • Retirement Criteria: Establish clear retirement criteria for lifting chains. Regularly assess chains for degradation beyond acceptable limits and retire them when they no longer meet safety standards.
  • Documentation: Maintain detailed records of inspections, maintenance and retirement criteria for all lifting chains. This documentation serves as a crucial reference for compliance and safety audits.

A cartoon image of two gears in CERTEX Lifting's signature red and navy colour scheme.Company Responsibilities 

  • Invest in Quality Chains:  At CERTEX Lifting, we offer various chains that meet and exceed industry standards. We would be delighted to assist you in determining which chains are the right choice for your operations.
  • Promote a Culture of Safety: Foster a culture where safety is paramount, encouraging reporting of any observed issues and prioritising safety in all operations.
  • Continuous Improvement: Review and update safety protocols regularly, considering industry advancements and feedback from inspections and incident reports.

Preventing common lifting chain failures demands a proactive approach, stringent adherence to standards, and continuous vigilance. Lifting and rigging companies must prioritise safety through regular inspection, proper training, maintenance and investment in quality equipment. By implementing preventative measures and fostering a safety-centric culture, these companies can significantly reduce the risk of chain failures, ensuring safer lifting operations.


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